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Plant maker claims quick set-up time gives it the edge in AD

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Weltec is currently building a 500-kW plant for Stephen Carson‘s agricultural enterprise near Strabane, Northern Ireland, with the plant set to go live in summer 2016

Warwickshire based AD plant manufacturer Weltec Biopower UK has reported the placement of orders for two new agricultural biogas plant projects in England and Northern Ireland, according to a 14 April press release from the firm.

Weltec is currently building a 500-kW plant for Stephen Carson‘s agricultural enterprise near Strabane, Northern Ireland. The plant‘s two stainless-steel digesters (3,573 m³ and 4,903 m³) will be fed with 24,500 t of cattle manure, whole plant silage, dry chicken dung, grass silage, sugar beets and small quantities of maize. The project is progressing smoothly, and the plant is set to go live and feed in power as early as summer 2016.

Low Farm in Sherburn, England, also decided to have its 500-kW biogas project built with Weltec’s technology. The fast construction time was an important factor for the clients in their decision making, says Weltec, along with the quality, the experience of the company and the strength of the ongoing biological support. Despite delayed project commencement and exceptionally wet weather, Weltec completed the plant ahead of the tight FIT pre-accreditation deadline, ensuring long term financial viability of the plant for the client. Weltec constructed the plant, based on a 3,573-m³ stainless-steel digester, achieving G59 in September 2015 despite only starting work on site in the beginning of July 2015. The plant has been online since September 2015, producing power and heat from pig manure, dry chicken dung, beets and some maize silage.

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The plant‘s two stainless-steel digesters (3,573 m³ and 4,903 m³) will be fed with 24,500 t of cattle manure, whole plant silage, dry chicken dung, grass silage, sugar beets and small quantities of maize.

In both plants, the upstream MULTIMix input system is said to ensure optimum pre-treatment of the substrates. In this way, the operators can make use of inexpensive feedstock, such as manure and grass. The surface area of the input substances is enlarged through effective shredding in order to optimise substrate/bacteria contact and boost the methane yield. The MULTIMix unit also removes stones from the feedstocks, reduces the likelihood of layering within the digester, and significantly reduces the energy required for digester mixing. The MULTIMix thus plays a key role in ensuring the feasibility of the plant.

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